The bench

What's on the rack, what's in the throat.

A brief tour of the tools in daily use. Nothing here is rare; most of it is just old enough to behave predictably. The mill itself is the only one-of-a-kind object, and even it has a sibling still running in a studio in Ontario.

The mill

1952 flywheel lead mill

Cast-iron frame, hand-cranked flywheel, replaceable tool-steel dies. The throat takes slugs up to 1-3/8" square. Belt-driven straightening rollers on the exit side. Two rebuilds, one re-babbitted bearing. It will outlive me.

The dies

Tool-steel profile dies

Forty-two active profiles on the rack. Each is a hardened O1 steel block with the negative of a came cross-section cut into its face. The one in red is die H-316 — the 3/16" H-came I draw most often. Blanks wait on the lathe shelf for the next custom job.

The bench

Six-foot straightening bench

Rock maple top on a welded steel frame. End-clamps with rubber faces. Came comes off the mill slightly wandering; a pass between the clamps, a light roll with the wooden fid, and it's true enough for a leader to lay in blind.

The finishers

Crimping rollers

A pair of steel rollers with shallow knurling, squeezed by a hand-wheel. Pass came through on the way off the mill and the leaves crimp just enough to hold their rise against glass without needing to be pinched along every cut line.

Hand tools

Knife, fid, lathykin

Three tools a leader wouldn't work without: the curved lead knife for cutting came without crushing the heart, the hardwood fid for opening leaves, the lathykin for burnishing them back down. Mine are older than the mill; they came with the apprenticeship.

The foundry

Ladle & slug mold

Cast-iron ladle with a rosewood handle. A four-up cast-iron slug mold chalked with graphite between pours to keep the slugs releasing clean. Pours happen in the morning with the big doors open and the stove cold.

The bench, in plan

1952 MILL CRIMP STRAIGHTENING BENCH · 72" BUNDLE DIE RACK (mica) flow: mill → crimp → straighten → bundle. not to scale.